I. Name:Fully automatic multilayer flute laminator(Two in one or Three in one)
II. Model:HRB-FMB1300/1450/1600
Explanation for the machine model:
HRB – FMB 1300/1450/1600
1300/1450/1600 Maximum paper width FMB the mark stands for five layers flute laminator
HRB stands for HRB PACK company
III. Specification
Name |
Requirement |
Requirement |
Requirement |
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Model |
HRB-FMB1300 |
HRB-FMB1450 |
HRB-FMB1600 |
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Max. Paper size(W*L) |
1300*1300 mm |
1450*1300 mm |
1600*1300 mm |
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Min. Paper size(W*L) |
500*500 mm |
600*600 mm |
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Face paper thickness |
250-500 g/m2(standard paper board) |
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Flatness requirements on face paper |
Curve height should less than 0.2 times of paper thickness |
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Requirements on film |
Film ends should be less than 2 times of paper thickness |
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Bottom paper |
A、B、C、E、F flute |
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Flatness requirements on bottom paper |
Within 15/1000 mm |
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Corrugated paper deflection |
Curve height should less than 0.2 times of paper thickness, deflection should be less than 2times of flute height |
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Requirements on the height of corrugated flute |
If there is difference between tow flute, difference should be within 1/20 of the corrugated height |
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Diagonal requirement |
Less than 3/1000 mm |
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Size requirement on face paper and bottom paper |
Size of face paper should be 8 mm larger than that of the bottom paper |
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Laminate layers |
Face paper+corrugated paper=3 layers or Face paper+corrugated paper+corrugated paper=5 layers(total thickness less than 10 mm) |
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Precision |
±1.5mm(according to the paper quality) |
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Speed |
100 m/m(theoretical value ) |
90 m/m(theoretical value) |
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Production efficiency |
0-6000 sheets/h |
0-5000 sheets/h |
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Height of face paper pile |
1600 mm |
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Face paper table capacity |
1500 KG |
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Height of bottom paper pile |
400 mm |
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Total Power |
33 KW |
34 KW |
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Voltage |
Three phase 380V |
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Efficient pressing length |
6000 mm |
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Conveying height |
250 mm |
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Adhesive medium |
Corn starch glue |
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Collecting table size(W*L) |
1300*1300 mm |
1450*1300 mm |
1600*1300 mm |
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Collecting table capacity |
300 KG |
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Dimension(L*W*H) |
22000*2200*2500 mm(Subject to machine) |
22000*2400*2500 mm(Subject to machine) |
22000*2550*2500 mm(Subject to machine) |
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Machine Weight |
About 7.5 T(Subject to machine) |
About 7.8 T(Subject to machine) |
About 8 T(Subject to machine) |
In order to ensure the safe use of the machine, please connect the ground line according to the requirements.
IV. Introduction:
HRB-FMB series fully automatic multilayer flute laminator is consists of automatic face paper lifting section, face paper conveying section, double bottom paper synchronized or asynchronized conveying section, double bottom paper positioning section, cyclic gluing section, pressing section, delivering section and automatic collecting section. It suits to laminate the printed paper to the corrugated board or cardboard which is thicker than 350gsm, with features of high precision and high speed. It is the ideal laminating machine for all kinds of packaging company domestic and overseas.
V. Machine structure:
(1) facial paper conveying department
Feida is the core component of the paper conveying department. The operation and maintenance are more complicated and it is the key maintenance and maintenance. Feida's working process is as follows: the paper suction nozzle sucks up the paper, and the paper and the brush separate the excess paper (preventing double or multiple sheets), pressing the second sheet of paper under the paper foot, and simultaneously The paper is blown in the middle to suspend the paper to reduce the resistance to forward transport. At this time, the paper is fallen down, the jog wheel lifts up the picture MFB-004, the paper nozzle picks up the paper sucked up by the paper suction nozzle, and conveys it to the center of the paper picking roller and the jog wheel forward, and the jog wheel is pressed down. Paper, the paper nozzle is broken, that is, a paper feed cycle is completed, which can be adjusted by the contents shown in Figure MFB-001 and Figure MFB-003. When the paper height on the paper feed table drops to the height sensor switch, the stack automatically rises to the specified time.
Note: 1. Use the middle of the brush to press the back edge of the paper; 2. The paper piece is pressed against the back edge of the paper by 8-10mm; 3. The paper foot is pressed against the back edge of the paper by 8-10mm; 4. The stack height It is 3-5mm lower than the inverted paper. 5. Stepping up and down the paper foot can trigger the height sensor switch; 6. Feida can realize the height and front and rear adjustment; Feida suction and blower size can be adjusted by the indicator part of MFB-002; 7. The pressure of the jog wheel should be even, no Even if the paper is not smooth; 8. The paper, brush, paper nozzle and paper nozzle rubber are wearing parts, which should be replaced regularly; 9. Regularly check each appliance and upper and lower limit switches to ensure safety; The width of the facial tissue can be adjusted by the MFB-005.
(2) Crossing the bridge transport department
Crossing the bridge is the process of conveying the paper to the bottom paper. This part is relatively simple, as shown in Figure MFB-006:
过桥输送皮带及压轮的压力可通过图MFB-010和图MFB-011进行调节。图MFB-010是调节输送皮带的张紧度,松开锁紧螺栓,旋转皮带张紧座,即可调整,张力不太紧,过紧会造成皮带损坏;图MFB-011是调节压纸轮的,主要是把所有压纸轮压力调节到一致,若不一致会出现面纸输纸不正现象。注意事项:当面纸到达前规处时,压纸轮只能压在纸张后边缘上,不能压在纸面上,否则会出现定位不准现象,如图MFB-011所示。压纸条压在纸张两边缘上,防止纸张变形后影响输送。
1. Face paper conveying section adopts advanced four sucking and four delivering feeder, with the help of high pressure vacuum pump it can feed the face paper 200-500gsm efficiently. Pre-loading structure reduce the face paper loading time greatly.
2. Position displaying hand wheel on the face paper pile loading section makes the loading action more accurate and more convenient for the bottom paper loading at the same time. Limited switch fixed on face paper loading section makes the moving up action more accurate.
3. Conveying belt, pressing roller and automatic chasing lay all do help to the face paper delivery. Pressing roller adopts the specialized roller which is used on print machine, it can delivery both thick and thin paper effectively. Anti-curl structure helps to delivery face paper at the same time.
4. Both bottom paper feeding section adopt vacuum sucking belt with high strength and high friction allowing the non-stop feeding. Rotating paper supporter equipped on this section makes it possible to feed the long sheet.
5. Knurled roller on the bottom feeding part makes sure the stable running when the machine in a high speed.
6. Chasing lay and high-speed axial flow fan differential positioning system is applied on the bottom paper feeding part. You can adjust the front and back position without stopping the machine. Synchronous slot design can control the bottom paper feeding in a minimum range; Chasing lay can make sure a good bottom sheet feeding when the machine is running at a high speed.
7. Gluing system has liquid induction device, glue will be supplied accordingly and will be recycled, glue cost will be reduced greatly.
8. The gluing system in this machine is a combination of anilox type steel roller and rubber glue even roller in which the rubber glue even roller is core structure designed and differential speed gluing method is applied to make a even glue and increase the gluing quality. Averagely 25-35grams glue will be used on one square meter, reducing the cost and improving the laminated paper board quality.
9. Both bottom paper and face paper adopt front elastic registration lay so that there is no need to readjust for big or small paper. The intelligent control system makes it possible to adjust the face paper position automatically when the machine is in running. The digital instrument on the front lay part can make the front lay adjustment range to 0.1mm.
10. Photoelectric detector helps the conveying of top or bottom paper accurately..
11. Grooved steel positioning wheel has long service life and easy to clean.
12. Double pre-pressing roller are equipped on the laminating unit.
13. Automatic damping system is applied on the bottom sheet feeding system to prevent the curving of the laminated sheet.
14. Two pressing conveyors with differential speed are equipped on the machine to prevent air bubble and gluing failure problem.
15. Floating type pressing conveyor makes it possible to adjust the pressure according to the paper board thickness. The pressed paper board is solid and strengthen.
16. Automatic collecting device can reduce the labor intensity effectively.
17. All the electrical components are imported; PLC and HMI control system are safe and reliable. Many control knobs are equipped on the machine according to the ergonomics allowing you to control the machine in different position; machine speed is controlled by the frequency converter which makes the machine run stably.
18. Machine is driven by imported timing belt and wheel gear with high efficiency, low noise and stable running status. Low production cost and convenient maintenance.
19. Stainless steel is applied on the corrodible part of the machine, it can prevent the corrosion from the glue.
VI. Configurations:
NO. |
Name |
Brand |
Quantity |
1 |
Touch screen |
Siemens |
1 piece |
2 |
PLC |
Siemens |
1 piece |
3 |
Servo motor |
Dorna |
2 sets |
4 |
Frequency converter |
Delta |
5 sets |
5 |
Main motor |
China |
2 sets |
6 |
Lifting motor |
China |
2 sets |
7 |
Pressing motor |
China |
2 sets |
8 |
Clutch/Brake |
China |
1 set |
9 |
Chain |
Renold |
30 meters |
10 |
Timing belt |
Gates |
14 pieces |
11 |
Contactor |
8 pieces |
|
12 |
Relay |
Honeywell/Schneider |
15 pieces |
13 |
Button switch |
Schneider |
25 pieces |
14 |
Sucking belt |
NITTA |
10 pieces |
15 |
Conveying belt |
SEIGLING |
8 pieces |
16 |
Fan |
CHINA |
2 sets |
17 |
Bearing |
KGF(Key points) |
100 pieces |
VII. Attached spare parts and tools:
NO. |
Name |
Quantity |
1 |
Approach switch |
1 piece |
2 |
Limited switch |
1 piece |
3 |
Photoelectric switch |
1 piece |
4 |
Relay |
1 piece |
5 |
Separator |
6 pieces |
6 |
Suction nozzle rubber |
8 pieces |
7 |
Pressing wheel |
8 pieces |
8 |
Grease gun |
1 piece |
9 |
Oil gun |
1 piece |
10 |
300 Monkey Wrench |
1 piece |
11 |
150 Monkey Wrench |
1 piece |
12 |
Open spanner 10-12 |
1 piece |
13 |
Open spanner13-15 |
1 piece |
14 |
Internal hexagonal wrench |
1 set |
15 |
TOP Tape measure 3 M |
1 piece |
16 |
Sharp-nose pliers |
1 piece |
17 |
Big pliers |
1 piece |
18 |
Glue Barrel |
2 pieces |
VIII. Packaging:
1. Rust prevention will be made on export machines, it can be eliminated when it is sent to other cities within China.
2. The packaging will meet the waterproof standard, the packaging material and structure will suit to the transportation and loading.
3. Transportation and loading things will be guided by the technician from HRB PACK GROUP CO.,LTD
4. The products should be stored in dry and ventilated areas, avoiding damp and corrosive chemicals.
IX. Manufacturing requirements:
1. Machine is made according to the standard request and the specified design.
2. Purchased part, cooperation part and raw material all meet the relevant standard.
3. Complete safety protect device are equipped on the machine and the alarm warning will be given before starting, multiple emergency stop devices will be find on the machine.
4. Tidy wiring, complete, correct and ordered signs will be seen on the machine, joints are firm and will not loose easily
5. The whole machine runs smoothly under working condition, the operating mechanism is flexible and reliable, the actuator is accurate and without stuck and dislocated phenomenon.
6. The grounding position of machine body is obvious and convenient.
※PRICE AND PAYMENT:
MODEL |
Automatic Multilayer Flute Laminator Machine |
PRICE: |
USD85,000/SET FOB TIANJIN SEA PORT CHINA (1300) |
PAYMENT: |
30% T/T IN ADVANCE, BALANCE PAID BEFORE SHIPMENT |
DELIVERY TIME |
WITHIN 60 WORKING DAYS AFTER GOT DEPOSIT |
VOLTAGE |
415V,50HZ |
HS CODE |
84413090 |
WhatsApp:+86 18134077135
Skype :nerozhang1988
QQ:1342694539
Email:jack@hrbpack.net
Wechat :+8618134077135 Jack Zhang
Mobile Phone Number:+86 18134077135
ADD:Industrial Zone ,East of Dongguang County,Cangzhou City,Hebei Province,China