※GENERAL FEATURES

QUALITY: Due to high requirements for mechanical quality, raw materials selection, processing, assembly of industrial control over the industry standard, using the new design, quality management system, comprehensive tracking to every detail, delivery to the customer in both hardware and software are a high quality equipment.

EFFICIENCY: Patent type feeding width automatic adjustment device and printing locking device with screw. With 4.0 engineering design of industrialization, both hardware and software are charged with the author’s high efficiency tools.

SERVICE: Based on the industry’s first use of  PDM design file management system, complete technical support files, regardless of the long time can still be credible commitment to customers, continuous and efficient after-service for the customer support. 24 hours service with 12 engineers .

※MAIN TECHNICAL PARAMETERS

TOP SPEED 1224 PRINER MACHINE
Wall board thickness	60mm
Max Machine Speed (pcs/min)	325
Economic Working Speed (pcs/min)	300
Max. Feeding Size (mm)	1200×2400
Max.Working Size (mm)	1200x2200
Min. Feeding Size (mm)	350x600
Skip-feeding Size (mm)	1400×2400
Standard Plate Thickness (mm)	7.2
Min. slotter distance POSITIVE	130X130X130X130
Min. slotter distance NEGATIVE	230X65X230X65
Max slotter depth (mm)	300
Print precision (mm)	±0.2
Slot precision (mm)	±0.5
Die cut precision (mm)	±1.0
Suitable Cardboard Thickness (mm)	2 - 11

※MACHINE DESCRIPTION:

 TOP SPEED1228 adop fully automatic computer control. No need adjust by wheels.

 Equipped with independent operations console for remote diagnosis, remote network control orders, speaking, reading and writing, etc

 Max speed 325pcs/min. Equipped ceramic roller and doctor blade for much better printing quality.

 Equipped taper transition of drive roller ensures stability under high speed printing machine.

 Adopt high quality alloy steel 20 CrMnTi gear grinding gears, guarantee the equipment under the high-speed transmission stability.

 Equipped with automatic tracking units can be on paper, printing, slitting, die-cutting position automatic tracking, ensure that don't have to return to zero in the process of production operation, change quickly, improve work efficiency.

※FEEDER UNIT

WHOLE MACHINE CONTROL

 Electric control machine clutch with alarm, moving last warning bell ring;

Main motor is controlled by frequency converter, and has started to protect function (the machine without solid lock cannot be started);

 All the machines are equipped with safety control switch, can walk on the machine internal control of the machine, ensure the operation safety

 Pneumatic interlocking device;

 Adopt PLC programming control electrical action execution.

LEAD EDGE FEEDER

 Guangdong OUJINTE feeding system, three axis roller feeding

 Fan is controlled by inverter, can track the speed of the car speed to control the air volume size;

 Back paper holder frame with high and low before and after the use of electric adjustment;

 Left and right side platens adjustment can be set automatically by computer, digital display;

 Stop clearance electric adjustment;

 Sensor and counter, it can automatic statistical production quantity;Can also be set production number, can reach a set number of automatically stop feeding.

FIRST FEEDING SHAFT

 Feed roller wrapped with solid steel wear-resisting rubber, outer diameter phi is 149.5 mm.Adopt cylinder automatic slow protection cardboard strength;

 Feed roller clearance, the computer can be set automatically adjust, digital display.

 Paper for phi press roller diameter 159.11 mm, feed roller surface using the reticulate structure, reducing board, ensure the cardboard compressive strength;As a dynamic balancing correction.

SECOND FEEDING SHAFT

 Feed roller for solid steel, outer diameter for 100 mm, shaft, four pieces of feed roller, using manual fast moving, convenient adjustment;

 Paper for phi press roller diameter 154.3 mm, surface polishing hard chrome plating;As a dynamic balancing correction;

 Paper press roller clearance, the computer can be set automatically adjust, digital display, adjusting range 0-12 mm.

DUST REMOVE

 Adopts the ion wind electrostatic dust removal device, auxiliary negative pressure gettering, can quickly remove the dust on the surface of paper;

 Suction air duct using piecewise control, can according to the size of the printed board to adjust air volume;

 Vacuuming the wind crossing with a brush, can better remove the sheet of paper material, improve the quality of printing.

※PRINTER UNIT

PRINTING ROLLER

 Printing shaft diameter: 391mm.

 Shaft head of the forging parts, cone-shaped transition, roll adopts the seamless steel pipe, after all the processing for dynamic balancing correction

 High quality steel production, surface grinded, hard chromium-plated. Static balance adjustment, stable operation, suitable for high speed running

 Roller horizontal direction and circumferential direction with datum line, convenient for align plate

 Fixed coil axis, suitable for standard hanging slats, realize rapid change plate

 Electric 360° adjust printing roller, automatic digital display adjustment, remember store digital.

 Installed with foot switch to control plate roller reversing, convenient change plate

 Auto-zero function, order memory.

 Printing roller plate-change and fix-plate function.

 Printing roll axial is adjusted left and right by manual, maximum movement left and right 10mm,auto-zero instruction.

PRESSING ROLLER

 Adopt high quality seamless delicately processing, dynamic balance adjustment, stable operation

 Diameter φ180.04mm, surface grinded, hard chromium-plated

 Gear adopt backlash adjustment mechanism, adjustment none-affect gear enunciation, guarantee transmission accuracy

 Printing roller can be adjusted for a distance 0-12mm

 pressing roller, feeding shaft can be adjusted by manual , and loose and tight the roller also by manual.

ANILOX ROLLER

 Outer diameter φ212.14mm

 Ceramic anilox roller, brand HAILI

 Ceramic anilox roller mesh：300-900 line

DOCTOR BLADE

 Equipped GUANGZHOU brand doctor blade

FEEDING ROLLER

 Top Feeding roller diameterφ100mm, four wheels feeding

 Bottom feeding roller diameter φ154.3 mm

 Feeding roller gear adopts no-side-gap regulating mechanism, can adjust the interval of 12mm

 Hand adjustable rapid clearance adjustment self-locking device, fast, reliable.

INK SYSTEM

 Pneumatic diaphragm pump, simple operation, convenient maintenance, supply stability

 Circulating pneumatic ink

 Screen for filtering impurities, guarantee printing quality

PHASE ADJUST SYSTEM

 Planetary gear structure

 Digital computer  360 ° adjustment, both running and stopping state conditions

 Printing phase adjustment of PLC computer display adjustment

 After units separate, automatic reset system (eraser memory)

PHASE FIX SYSTEM

 Pneumatic brake device, Unit separation and combination or phase adjustment, original point of transmission gear with constant

ZERO DEVICE

 Auto-zero device, to ensure that the units have a uniform adjusted basis, reducing cardboard waste,edition memory function.

※SLOTTING UNIT(8 SHAFT)

PRE CREASER SHAFT (DIAMETER 198MM)

 Preloading wheel up and down as the solid steel, outer diameter for 130 mm, before and after the plating on the surface of the grinding time, shaft, five groups of preloading wheel;

 Roller coated on optimal force glue, do not harm the cardboard, optimal force glue and line pressing adopts detachable type structure, convenient to replace;

 Preloading wheel clearance, the computer can be set adjusted, digital display, adjusting range 0-12 mm.

CREASER SHAFT(DIAMETER 294.11MM)

 Up and down the line pressing wheel diameter of axle was made of solid steel, outer diameter for 150 mm, before and after the plating on the surface of the grinding time, equipped with four groups of creaser wheel;

 Creaser wheel on outer package optimal force glue, do not harm the cardboard, optimal force glue and line pressing adopts detachable type structure, convenient to replace;

 Down creaser shaft adjust by Computer, digital display, adjusting range 0-12 mm.

FEEDING SHAFT

 Up and down for Φ transmission shaft diameter 100 mm, was made from solid steel, after former plated on the ground again

 Transporting FuLi rubber wheel package, on the transmission wheel knurling, after wearing can change quickly

 Transmission electric wheel clearance adjustable up and down

SLOTTING SHAFT

 Slotting knife shaft phi 170 mm diameter solid steel, before and after the plating on the surface of the grinding time

 Slotting knife material adopt alloy steel, the width of 7.5 mm, heat treatment hardness is HRC60-63

 Slotting knife material using alloy steel, heat treatment hardness of HRC60-63

 Trimming knife material using alloy steel, on the blade for V, knife under two pieces, heat treatment hardness is HRC60-63

 Slotting knife gap, the computer can be set automatically adjust, digital display;The adjusting range of 0-12 mm

※DIE-CUTTING UNIT

TOP RUBBER SHAFT

 Outer diameter 388.9, seamless tube material, dynamic balancing correction, shaft head forging, more rigid

 Rubber thickness 8, diameter 404.9, width 250 mm,  total 13 pcs

 With the adjustment electric/computer cutting die clearance

 Transverse displacement device, mechanical drive 40 mm cutter anvil cylinder reciprocating movement, prolong the service life of the rubber gasket

 Repair the rubber gasket turning device, for rubber mat used after finishing for many times, reduce the cost

BOTTOM DIE SHAFT

 Outside diameter Φ 360 (excluding knife mold), shaft head forging, more rigid

 Die cutter height 25.4 mm

 Phase adjustment of 360 degrees, is reversed, electric adjustment, can run

 About lateral adjustment device, displacement plus or minus 10 mm

 The die cutting paper to 10 mm thick

 Speed difference compensation device, the rubber gasket of the wear surface speed down, through a similar phase motor speed correction rubber gasket surface speed, make the product precision is not due to the rubber gasket diameter change and change.Advantage will not shut down due to damage of servo motor, deal with failure quickly

※STACKER UNIT

 Front paper receiving department adopts pneumatic free lift, USES the wrinkle belt, pulley sheet arm independently adjust the firmness;The middle can free to adjust the belt elasticity;Main motor is controlled by inverter

 elevator adopts automatic control mode of electric eye

 PLC programming control execution

 Digital security falling prevention device and safety detection, ensure the homework

 The biggest paper folding height is 1700 mm

 Non-stop cycle of paper, and the security of the save Labour when the province

※STORE ORDER

 Equipped DELTA touch screen, easy operation control

 Can store 1000 orders

 Can focus on the order parameter set

 The machine is currently running parameters can be saved, so that when the next time you do the same order.

※STORE ORDER

 Equipped DELTA touch screen, easy operation control

 Can store 1000 orders

※MAIN DRIVING GEAR

 High precision bevel gear, adopt 20CrMnTi quality steel, carburizing quenching, fine grinded gear, transmission gear of high strength, good wear resistance, low noise, longtime ensure the machine rotation precision

 Lubrication adopt closed type spray lubrication system, to ensure transmission accuracy and use-life

※MAIN BOUGHT-IN PARTS

1. Lead edge feeding system: guangdong

2. Motor: Taiwan shengbang,  Germany Siemens

3. Printing shaft: guangdong

4. Inverter: Delta

5. The main motor adopts hebei jinlong;

6. Electrical components: Delta

7. Bearings: NSK

8. Pneumatic components: zhejiang

9. The one-way clutch: xianyang

10.The diaphragm pump: zhejiang

11. Rubber shaft: baoding jinghui

12. Doctor blade: guangdong kerou

13. Anilox roll: haili

※EXPLANATION

 While customer signing contract, must mark positive or negative knifes

 Customer need choose anilox lines No.

 Machinery has twelve months guarantee,without contain wearing parts, if need to install and training,we will send our technical person,but all of charge will be paid by buyer,  (such as: visa fee, room and board, workers salary $100 per person per day)